STARMODUL CUSTOM-MADE STRUCTURES

Custom metal structures with bolted joints

We develop custom metal structures tailored to the dimensions, geometry, and intended use of each project. StarModul allows us to prepare profiles and connections for a modular, organized, and dry assembly process, with no welding required at the joints, which are resolved using the system.

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CUSTOM DESIGN

A structure tailored to the actual project

A custom solution allows the structure to be defined based on the actual needs of the project, rather than forcing the design to conform to a standard geometry.

  • Dimensions, heights, and slopes as specified in the project.
  • Distribution of columns and beams adapted to the geometry.
  • Matches and pairings selected based on the settings.
  • Preparing components in advance to facilitate assembly.

WHAT CAN WE ADAPT?

Configuring a Custom Metal Structure

The final solution must take into account geometry, loads, intended use, supports, and secondary elements. Cross-sections, thicknesses, reinforcements, and permanent connections are determined based on structural analysis and design.

Dimensions and Geometry

Length, width, heights, slopes, modules, and general layout of the structure.

Support and Gatherings

Locations of columns, beams, corners, intersections, wall openings, and other specific joints.

Roof and Exterior Walls

Coordination with panels, facades, roofs, finishes, and secondary elements when they are included in the scope of work.

Openings and Entrances

Preparation of areas for doors, gates, windows, openings, and other project elements.

Future Expansions

A modular structure designed to expand in phases can be considered when the calculations and configuration allow for it.

Preparation for Assembly

Profiles, joints, and documentation organized to minimize improvisation during assembly.

APPLICATIONS

Customized solutions for various applications

The system can be used for residential, industrial, and commercial projects, as well as auxiliary structures.

PORCHES AND ROOFS

Custom-made sheds, porches, and awnings

Solutions for creating covered spaces by adapting the structure to the existing facade, the available space, and the required roof slope.

  • Attached or freestanding porches.
  • Single-slope or double-slope roofs.
  • Garages, carports, and outdoor areas.
  • Integration with various enclosure solutions.
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Bolted industrial building starmodul

EXTENSIONS AND AUXILIARY STRUCTURES

Structures for Expanding Existing Spaces

The system’s modularity makes it easier to design additions, expansions, and auxiliary structures when they can be properly integrated with the existing building.

  • Building expansions and production areas.
  • Support structures for facilities.
  • Add-on modules and new aisles.
  • Compatibility is always subject to the specific project and engineering calculations.

SALES AND EVENTS

Exhibit Booths and Commercial Structures

Modular, bolted structures can be useful in commercial or temporary projects where ease of transport, assembly, and the ability to modify the configuration are important.

  • Booths and exhibition spaces.
  • Structures for commercial facilities.
  • Removable or relocatable solutions.
  • Custom geometries based on design and application.
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Porch with a starmodul frame.

MODULES AND SPECIAL PROJECTS

Modular Structures for Specific Needs

When a standard solution does not fit, a custom structure can be designed using modules, frames, or geometries tailored to the intended use.

  • Modules and bungalows.
  • Sheds and small outbuildings.
  • Mounting Brackets and Technical Installations.
  • Special projects are determined on a case-by-case basis.

CONSTRUCTION SYSTEM

How a Custom StarModul Metal Structure Is Designed

1 · Geometry

The design is based on the project’s dimensions, usage, location, heights, slopes, supports, and constraints.

2 · Structural Analysis

The final configuration of profiles, thicknesses, reinforcements, and supports must be verified structurally.

3 · StarModul Connectors

Compatible joints are secured using the system’s mechanical connections and fasteners.

4 · Preparation and Assembly

Components can be prepared and labeled to facilitate layout and assembly on site.

Structural profiles

StarModul uses steel tubular profiles with various cross-sections. The cross-section and wall thickness must be selected specifically for each structure; in certain projects, 100 × 100 mm SHS profiles are used, among other compatible configurations.

Fittings and Fasteners

StarModul connections allow profiles to be assembled using fasteners and specific components for different types of joints. The choice of connection must be consistent with the project’s geometry and structural checks.

SCOPE OF SUPPLY

What Can a Custom-Built Structure Include?

The scope can be tailored to range from the supply of components to a more comprehensive solution, depending on the type of project and the area.

  • Metal structure fabricated according to the design.
  • StarModul connectors and corresponding fasteners.
  • Profiles are cut, machined, and labeled when this service is requested.
  • Drawings, part numbers, and assembly documentation as specified in the scope of work.
  • Enclosures, roofs, or other components, when included in the proposal.
  • Installation or technical support, when the project and location allow.
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PROJECTS AND APPLICATIONS

Examples of Custom Metal Structures

The page features a photo gallery showcasing real-world projects from various applications.

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Starmodul structure. Bolted system for industrialized construction.
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Bolted structures.
Bolted structure with the starmodul system

3D CONFIGURATOR

Design a preliminary metal structure online

The 3D configurator allows you to define an initial geometry and obtain preliminary information about joints, pipes, and components before proceeding with the technical definition.

FREQUENTLY ASKED QUESTIONS

Questions About Custom Metal Structures

It is a structure designed for a specific geometry, use, and location. Dimensions, cross-sections, supports, reinforcements, and connections are defined based on the project’s requirements and structural analyses.

Joints compatible with the StarModul system are assembled using mechanical connections and fasteners, eliminating the need for welding at these joints during assembly. The complete project may include other elements or solutions that must be specifically defined.

Porches, canopies, awnings, extensions, modules, booths, stands, commercial structures, supports, and other solutions compatible with the system’s geometry and capacity can be considered.

The StarModul 3D configurator allows you to create an initial geometry and obtain a preliminary list and cost estimate of components. The final solution must be reviewed and sized according to the project.

It is helpful to have approximate measurements, the location, the intended use, heights, the type of roof, and, if available, sketches, floor plans, or technical documentation. This information allows for a more precise analysis of the solution.